Ultra-High Precision Simplified Small Gate Mold Base

The SIKAIDA Ultra-High Precision Simplified Small Gate Mold Base is an independently developed high-end precision mold system. It integrates optimized structure and precision processes, breaking through the precision and efficiency bottlenecks of traditional mold bases. The simplified three-plate structure balances high precision and ease of operation. A professional factory establishes a complete production chain, ensuring that products meet the highest industry standards.

Product Details

1. High-Precision Design Standards

- Precision Guiding: Guide pillars and guide sleeves with a fit accuracy of ±0.005mm ensure precise cavity closure.

- Rigid Structure: Rigidity increased by 30%, preventing molding deformation and ensuring dimensional stability of plastic parts.

- Precision Positioning: Positioning accuracy between mold plates is ±0.003mm, laying the foundation for high-precision molding.

2. Simplified Fine Gate System

- Point Gate Control: Dedicated nozzles enable 0.2-0.5mm precision molding, reducing gate marks.

- Optimized Runner System: CAE-optimized design improves melt flow balance by 40%, reducing defects.

- Automatic Gate Removal: Integrated mechanism automatically cuts off the gate, eliminating the need for manual secondary processing.

3. Three-Plate Precision Structure

- Three-Plate Fit: Precision fit between the cavity plate, core plate, and fixing plate ensures molding accuracy.

- Four Guide Pillars: Ensures coaxiality between the cavity and core, avoiding eccentric wear.

- Quick Locking: Reduces mold assembly time by 60%, improving mold change efficiency.

4. Advanced Temperature Control System

- Precision Temperature Control: Independent water circuit with temperature control accuracy ±1℃ ensures stable temperature.

- Uniform Cooling: Optimized water circuit reduces part deformation during cooling.

- Rapid Cycling: Cooling efficiency improved by 35%, molding cycle shortened by 25%.

5. Precision Ejection System

- Precision Ejection: Ejector pins and return rods work together to ensure smooth demolding of plastic parts.

- Uniform Ejection Force: Optimized layout reduces plastic part deformation and improves yield.

- Safe Reset: Spring mechanism ensures safe mold closure.

Product Applications

1. Electronics Industry: Connectors, precision optical components, etc. (high precision, high surface finish requirements).

2. Automotive Industry: Sensors, precision interior parts, etc. (stringent environmental and structural requirements).

3. Medical Devices: Syringes, monitor housings, etc. (medical-grade standards).

4. Communication Equipment: Fiber optic connectors, precision housings, etc. (stable high precision).

Manufacturing Process

1. Precision Design: Ultra-High Precision Simplified Small Gate Mold Base uses software such as Moldflow and UG to complete mold flow analysis and 3D design (accuracy 0.001mm).

2. Precision Material Selection: The mold base uses P20/718 steel, and the cavity/core uses NAK80/S136 steel (hardness 48-52HRC), combined with imported standard parts.

3. Precision Machining: Through multiple precision processes, key accuracy is ±0.005mm, and surface roughness is as low as Ra0.2μm.

4. Assembly and Debugging: Temperature-controlled assembly, after trial molding, parameter optimization, and accuracy verification, meets design requirements.

Technical Advantages

1. Precision Advantage: Fitting accuracy ≤ ±0.005mm, excellent plastic part surface, reducing post-processing.

2. Structural Advantage: Simplified design, high rigidity, high standardization, easy operation and maintenance.

3. Performance Advantage: High efficiency, stable operation, long service life, reducing production costs.

4. Operational Advantage: Convenient mold installation, simple adjustment, reducing downtime.

Quality Assurance System

1. Quality Control: Full-process quality inspection, ISO9001 certified, with clearly defined process standards.

2. Testing Equipment: Equipped with high-precision equipment such as a coordinate measuring machine (CMM) and a data analysis system.

3. Quality Traceability: Full-process traceability, comprehensive record keeping, and continuous process optimization.

After-Sales Service and Technical Support

1. Technical Support: Professional team available 24/7 to provide remote diagnostic guidance.

2. Training Services: Operation and maintenance training and technical exchange provided.

3. Quality Assurance: 12-month warranty, regular inspections, and rapid problem resolution.

Frequently Asked Questions

Q1: What are the main applications of the Ultra-High Precision Simplified Small Gate Mold Base?

A1: This mold base is mainly suitable for molding plastic parts with extremely high requirements for dimensional accuracy and surface quality, such as electronic connectors, precision optical components, medical device housings, and precision automotive parts.

Q2: How is the mold precision guaranteed?

A2: Precision is guaranteed through high-precision design, selection of high-quality materials, precision machining processes, and a strict quality control system. The precision of key mating surfaces is controlled within ±0.005mm, and the surface roughness of the cavity reaches Ra0.2μm.

Q3: What is the lifespan of the Ultra-High Precision Simplified Small Gate Mold Base?

A3: Under normal use and maintenance conditions, the mold lifespan can reach 500,000-1,000,000 cycles. The specific lifespan depends on factors such as product structure, material selection, and usage conditions.

Q4: What is the delivery cycle?

A4: Depending on the complexity and quantity of the mold, the delivery cycle is typically 8-16 weeks. Simple molds may take 4-6 weeks, while complex molds may take more than 20 weeks.

Q5: Do you offer customized services?

A5: Yes, we provide customized design and services based on the customer's specific product needs and application scenarios, including structural optimization, material selection, and molding process parameter optimization.